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21st August 2017, 22:44 | #131 |
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My camshaft didnt realy break. The end of it where the big belt wheel goes into it got torn by the cambelt wheel. You can really see that the wheel was being forced by the belt to keep turning and digging into the camshaft slot
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22nd August 2017, 06:21 | #132 |
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If the camshaft has been binding, there must have been (or be) a problem with the oil supply, at least to the cam bearing in front of the break.
I am not sure if that can happen without leaving traces on the cam belt, so maybe have a careful look at that too.?
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26th August 2017, 19:18 | #133 |
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Removed the oil sump and we got quite a shock. The sump had about 2cm of sludge with chunks like porridge in it. Looks like the previous owners skipped not just 1 or 2 oil changes. The sieve was totally blocked too. We now totally cleaned the sieve and the sump. This may have caused the freezing of the camshaft we think.
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27th August 2017, 16:54 | #134 |
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Which immediately poses the question, why did your oil pressure warning light not come on?
I would check the light and the sensor. Further remove all spark plugs and run on starter when rebuilt, until the oil pressure is there. Most likely not necessary, but a sound precaution.
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27th August 2017, 18:18 | #135 | |
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Quote:
Putting the sensor right by the oil pump doesn't seem so sensible to me, perhaps it would have been better to have two sensors in the parts of the lubrication circuit furthest away from the pump i.e. in both cylinder heads
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27th August 2017, 18:26 | #136 |
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No that makes sense, as it is a warning to see if the pump has pressure on the delivery side.
In case of loss of oil pressure, you will get the quickest warning close to the pump. If the pump suction from the pick-up in the sump has been blocked, the light should be on. Does the computer shut the engine off in case of oil pressure failure?
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28th August 2017, 09:16 | #137 |
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We tester oil pressure by cranking the engine on the starter with the cam covers NOT in place (and al the spark plugs removed of course)
A steady oil flow was seen right away after cleaning the sieve and sump. Everything got lubricated good. Also when topping up the oil before that we choose to pour it direct trough the holes in to the engine (no, not the holes were the spark plugs go ��) instead of just topping up via the oil cap. This so that oil gets quicker around in the dried up engine. Engine runs much much smoother than ever. Before it always had a tappety and slight knocking noise. We thought the VIS unit was getting to its end. As it now turns out we were hearing the camshafts running with almost no oil... Oil pressure light pops of much faster now and stays of longer before coming on again when switched engine off. Had a 16km test drive and drove like a dream...again. Why didn't oil pressure light come on? Well the bottom of the engine had plenty of oil. The pump most likely had to suck like a cheerleader but failed to get out enough to supply the top part of the heads with enough oil while the bottom got plenty Does al this make sense to you guys? Oh and besides temp readout trick on the display inside is there also an oil pressure readout possible the same way?
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28th August 2017, 10:53 | #138 | |
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What did you do about the damaged camshaft end? Simon
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28th August 2017, 11:05 | #139 |
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We THINK oil supply to front cam was very little and the cranking AA did trying to start it may have starved it and gave the final nudge. Camshaft got to hot. And seazed up when cooled down. When we applied the starter the next morning die timing belt tried to turn everything around on the starter motor and that tore up the camshaft end...
Something like that... I got lucky with a very nice replacement head from a 2004 car with very low mileage on it. Head looked like new without being cleaned. Swapped the complete head. First had its surface done and took it apart and cleaned it al.
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28th August 2017, 22:48 | #140 | |
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Quote:
But sounds like it is all sorted now
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