Hi Steve, can't get the concertina air flow piece off cos the slam panel bolts turn but don't unscrew.
I've had a look as best I could and the spade connector is under the unit so I couldn't reach it.
I've decided to remove it and have sent off for a replacement plunger kit. I found your how-to but the piccies aren't working. It sounds like an involved job. I've had the EGR off in the past to clean it so I'm not phased by that. While I'm waiting for the spare plunger etc. to arrive I'll get a hacksaw blade and cut off the air flow unit bolts. I have spares to replace them.
Right then, Thank you Forestgreen for letting me use your thread. I thought it made sense as we both have the same problem. Any other problems I find I'll start my own thread 
Adrian.
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Mo was born Tuesday, 22nd June 2004 @ 08:32:41
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