With enough load any cable can spark if a dodgy connection is wiggled and makes and breaks - it doesn't matter if it is on the live or the earth side.
I haven't heard of reconnecting the earths causing a problem, so maybe you have missed one out and it is still floating or the rca cables you have installed may be the problem? The symptoms you describe sound like a K-bus fault.
If you want to test the BCU K-bus, with the driver's door open and key to position II, if you have a message centre fitted the door open icon should be showing. If it isn't then could be a fault with the BCU or associated wiring.
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Last edited by Mike Noc; 22nd May 2020 at 20:05..
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