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Old 12th August 2019, 19:39   #1
macafee2
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Default changing air con condensor radiator on a diesel

when changing the condenser radiator on a Diesel,
is there much difference to this thread ?
https://www.the75andztclub.co.uk/for...ead.php?t=4789

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Old 12th August 2019, 19:42   #2
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agh just found this thread which is a bit more applicable
https://the75andztclub.co.uk/forum/s...ad.php?t=86328

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Old 12th August 2019, 21:54   #3
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Hey there - Yeah, that second one looks pretty good to me. I had the rad/condenser/intercooler off mine recently although I didn't split the parts up as I had a complete replacement unit to drop in.

Obvs the key thing is to get the air con de-gassed and also it's apparently a good idea to replace the O Rings on the air con pipes. DMGRS has them in stock for not a lot of cash.

You can also check your intercooler O Rings at the same time.

Have fun - it's actually quite a nice job.
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Old 13th August 2019, 07:53   #4
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Hey there - Yeah, that second one looks pretty good to me. I had the rad/condenser/intercooler off mine recently although I didn't split the parts up as I had a complete replacement unit to drop in.

Obvs the key thing is to get the air con de-gassed and also it's apparently a good idea to replace the O Rings on the air con pipes. DMGRS has them in stock for not a lot of cash.

You can also check your intercooler O Rings at the same time.

Have fun - it's actually quite a nice job.
Thanks, it does not look too difficult but having so much off does not fill me with joy.

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Old 13th August 2019, 08:05   #5
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It looks far worse than it is lol.
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Old 13th August 2019, 08:33   #6
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Don't worry - it's mainly big panels!

I jacked my car up and put stands under the jacking points to get the undertray off, that makes it much easier to remove the bumper (and put it back on). The bumper, lights and crash bar are quick to remove, then you can undo the retaining bolts for the front panel (with the bonnet release cables and air intake atttached) and just lift that onto the top of the engine.

You've then got unfettered access to the radiator/intercooler and condenser.
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Old 13th August 2019, 17:14   #7
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Quote:
Originally Posted by Tourist View Post
Don't worry - it's mainly big panels!

I jacked my car up and put stands under the jacking points to get the undertray off, that makes it much easier to remove the bumper (and put it back on). The bumper, lights and crash bar are quick to remove, then you can undo the retaining bolts for the front panel (with the bonnet release cables and air intake atttached) and just lift that onto the top of the engine.

You've then got unfettered access to the radiator/intercooler and condenser.
I was going to leave the air intake on the car and just remove the bolts holding it to the slam panel

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Old 15th August 2019, 14:10   #8
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slam panel etc removed. I thought I had to undo the plug on the back of the horns
so wasted time doing that and removing the two torx screws that hold the top plastic fittings holding the radiator. It does not say it in post two so why did I do it, eeerrrrr.
Have put the bits back on, now waiting for air con man to arrive.

post two and the link were really helpful, made the job easy

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Old 15th August 2019, 16:24   #9
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Something that is not mentioned when doing it outside.

If the sun is out, wearing a cap will stop the sun getting in your eyes.




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Old 15th August 2019, 19:41   #10
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two small leaks in condenser found.
new ones arrived today but they are not perfect.

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