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Old 7th June 2020, 17:04   #11
mbonwick
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Thankfully I didn't open the filter up, just screwed it back up and fitted the clip.
The FFS episode made no effect on the running issue - just as bad both before & after, so I'm confident it's not the filter.


When I said low pressure, I was thinking more along the lines of "what if the pump is a bit weak?"
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Old 8th June 2020, 09:49   #12
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It's very unlikely to be the pump, but I guess everything eventually wears out.

Maybe try reducing the spark gap further? I set mine at 0.7mm.


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Old 8th June 2020, 12:16   #13
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You've probably gone over this but have you tried alternative ignition coils? I would be tempted to replace the inlet manifold gasket and check that wonderful little "jiggle valve" while you've got access to it.

Good luck.
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Old 8th June 2020, 17:17   #14
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I've not tried new coils, but they are only a couple of years old, and produce a good strong spark on a spark tester. Plus I'm not seeing any of the more typical signs of failing coils.


IMG gasket is fine - especially being the flat VVC type - and so is jiggle valve.
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Old 11th June 2020, 21:06   #15
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So the past two days it has been noticeably more reluctant to start (I took a video yesterday and no, it didn't need any throttle to eventually start) but running OK when warmed up.
Then today driving it felt like it was bogged down and running rich all the time.


I'm thinking it might be best to focus on the starting? And that might be a quick way to an answer.
Have ruled out:
Compression
Plugs/coils/leads
Cam sensor (was swapped for a new one and then back to original)


There can't be many more things 'required' for it to start? The crankshaft sensor springs to mind but that's about it.
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Old 12th June 2020, 09:03   #16
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I think I'd take a closer look at the inlet manifold seal. You said earlier that spraying brake cleaner around it failed to indicate any problem. I'm not sure that proves anything really, so in the light of the ongoing symptoms, I'll suggest fitting a new IMG/seal. Get the black/Viton version. I note you've got the VVC version. Is the poor starting coincident with that?

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Old 12th June 2020, 10:16   #17
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maybe have a check of any o2 sensors .
Had a faulty o2 and did all sort of things, ran fine at idle but started missing etc as soon as i put the accelerator down.
A faulty brand new sensor!!
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Old 12th June 2020, 15:06   #18
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T-Cut - the VVC manifold doesn't use an elastomer seal, it's a more traditional flat paper type affair.
The cold running problem did start at the same time the VVC manifold was fitted, but then the ported cylinder head also went on that day too, so can't point the finger definitively anywhere. The starting is a more recent development, at first very intermittent but gradually becoming more regular. I have noticed that unless I wait for the fuel pump to time out, there's absolutely no chance of the car starting; it'll just crank and crank. Not sure if that's normal or not?



genpk - a good suggestion, but the O2 sensor has already been changed twice - once for aftermarket, and once for OEM - no difference.
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Old 12th June 2020, 21:20   #19
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You say it gets worse if you open the spark plug gap up.

Therefore it has to be spark related.

The voltage increases as the plug gap increases and gets less as the plug gap decreases. This might indicate faulty plug leads that start to break down at the higher voltage and will allow the spark to track through the casing to earth. It can also indicate a break down in the coil windings with an internal break down to earth.---
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Old 13th June 2020, 11:21   #20
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Or it could just be that the spark gets drowned more easily at the larger distance.
As it's two different sets of plugs I'm using (Bosch/NGK) I don't think we can directly conclude it's an ignition issue.


If it was spark related, I'd expect to be seeing issues at higher revs/hard acceleration which there just aren't. I also find it hard to imagine that I've got 2 failing coils, especially as they're only 3-4 years old.
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